Michael Fank on LinkedIn: What the heck is Q4.0? (2024)

Michael Fank

Making quality valuable and simple.

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Is ๐—ต๐˜‚๐—บ๐—ฎ๐—ป ๐—ฒ๐—ฟ๐—ฟ๐—ผ๐—ฟ really dead?How do you approach human error?Hereโ€™s the problem:Itโ€™s a manual operation, making about 100 widgets a year.The setup changes often as there are 100s of distinct parts made in this process.A human has to load the part while a machine does something.About 3% of the time a human loads the part backward, or crooked, or upside down.Rigid stops (poke yokes) would cost more than the next 10 years of profit.How do you approach the problem?What if we frame this problem through a Q3.0 lens?What about Q4.0? Does your approach change?See my take on how to solve problems with Q4.0 in my newsletter.Sign up so you donโ€™t miss the next one!https://lnkd.in/g7iPBHyW

What the heck is Q4.0? upsidedownexcellence.ck.page

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Markus Roemer

Consultant / Auditor / Speaker / YouTube Channel "GMP Detox":

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I would say that this is not a human error by default - it is human factor (3 % will be wrong). The process design must be automated in this case - however you might call it. This is not really something new: If the process design "allows" an error, it will happen. Before - whatever we call it now - quality 4.0 - it was also mitigated. We had the first robot in production in 2004 or 2005.

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Monika Andraos, CQE

Data Integrity | Governance | Risk | EQ

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Well explained and you used great examples Michael. The alarm example is triggering ๐Ÿ˜… every thing triggers an alarm and theyโ€™re all ignored because we never classified and addressed them ๐Ÿซ  *deep breathes*

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    Making quality valuable and simple.

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  • Michael Fank

    Making quality valuable and simple.

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    The first edition went live on Monday!Subscribe now so you don't miss out on future quality tips!https://lnkd.in/gj4hiy94

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    Making quality valuable and simple.

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    Making quality valuable and simple.

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  • Michael Fank

    Making quality valuable and simple.

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Michael Fank on LinkedIn: What the heck is Q4.0? (34)

Michael Fank on LinkedIn: What the heck is Q4.0? (35)

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Michael Fank on LinkedIn: What the heck is Q4.0? (2024)

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